夹层金板纯度脉冲涡流检测系统的研制与应用

Development and Application of Pulse Eddy Current System for Testing Purity of Sandwich Gold Plate

  • 摘要: 因夹层金板外观、整体密度、表面成分与纯金板无差异,其纯度难以通过现有无损方法进行检测,提出了基于脉冲涡流检测原理的夹层金板纯度检测技术路线,开展了夹层金板纯度脉冲涡流检测系统的研制,包括基于现场可编程逻辑门阵列(FPGA)的信号发生与采集双功能模块研制,考虑负载效应的功率放大模块选型,基于自研绕线机的传感器研制,增益与直流偏置均可调的信号放大模块研制,4通道温控模块研制,包含线性电源和开关电源的混合供电模块研制,基于C++、Qt和Python的控制与数据分析软件开发,基于残差收缩网络的深度学习模型训练与验证等. 通过应用测试发现,系统不仅可以区分纯金板和夹层金板,还可以对夹层金板按含金量99.990%、99.900%、99.000%、95.818%进行纯度分级,准确率不低于90.08%.

     

    Abstract: Since there is no difference in appearance, overall density or surface composition between sandwich gold plate and pure gold plate, the purity of sandwich gold plate is difficult to test by existing non-destructive methods. A technical route for evaluating the purity of sandwich gold plate based on pulsed eddy current was proposed, and a pulsed eddy current system for testing the purity of sandwich gold plate was developed. It included the development of signal generation and acquisition dual function modules based on field-programmable gate array (FPGA), the selection of power amplification module considering load effect, the development of sensor based on self-developed winding machine, the development of signal amplification module with adjustable gain and DC bias, the development of 4-channel temperature control module, the development of hybrid power supply module including linear power supply and switching power supply, the development of control and data analysis software based on C++, Qt and Python, and the training and verification of deep learning model based on residual shrinkage network. Through the application test, it was found that the system could not only distinguish between pure gold plates and sandwich gold plates, but also classify the purity of sandwich gold plates according to the gold content of 99.990%, 99.900%, 99.000% and 95.818%, and the accuracy rate were not less than 90.08%.

     

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